Type 5EQ, 5EW, 5EK, 5EO: Fast triggering eutectic alloys fusible links

 

Made of thin metal, these fusible links have the shortest response time, between 2 minutes 50 seconds and 3 minutes, for a temperature rise rate of 20°C/min from 25°C, but the fineness of the metal limits their mechanical strength.

Material: Brass (red copper possible on request)

Surface Protection: No special surface protection

ROHS compliance: These fusible links are available in two versions

Non-ROHS compliant, using traditional alloys containing lead and cadmium, for temperatures 68°C (155°F); 72°C (162°F); 96°C (205°F); 103°C (218°F); 120°C (248°F).

– ROHS compliant, using ternary alloys based on bismuth, tin and indium, (the high cost of indium makes these models 2 to 3 times more expensive than non-Rohs types) for temperatures 60°C (140°F); 72°C (162°F); 79°C (174°F); 109°C (228°F); 117°C (242°F)

Identification: Model, temperature in °C and date of manufacture are stamped on each fusible link

Tests:

– Mechanical resistance at ambient temperature: 100% in production

– Trip temperature under static load: by statistical sampling

– Trip time in temperature rise under load according to ISO 10294-4: by statistical sampling.

– Holding load 1h at 60°C or 90°C: compliant and verified by statistical sampling in production (Test according to ISO 10294-4)

– Triggering under minimum load: compliant and verified by statistical sampling in production (Test according to UL33)

Salt spray resistance: According to ISO 9227-2012, subjected to a mist formed of 20% by weight of sodium chloride in distilled water, at 35°C for 5 days (120h), the fusible links retain their aptitude for the function, in the response times specified by the standard.

 

Type

5EQ 5EW 5EK 5EO

(Improved mechanical breaking load model)

Welding surface (mm²) 175 mm² 230 mm² 225mm²

205mm²

Permissible maximum permissible load (DaN)

 

18 DaN theoretical * but limited to 9 DaN because of the low mechanical breaking load at 25°C ** 23 DaN theoretical * but limited to 9 DaN because of the low mechanical breaking load at 25°C ** 23 DaN theoretical * but limited to 9 DaN because of the low mechanical breaking load at 25°C ** 20 DaN theoretical  but limited to 16 DaN because of the low mechanical breaking load at 25°C *
Minimum triggering load 4N 4N 4N

4N

Mechanical breaking load at 25°C for brass fusible links

 27 DaN 28 DaN 28 DaN 48 DaN
Mechanical breaking load at 25°C for copper fusible links  26 DaN 27 DaN 26 DaN

46 DaN

Response time according to ISO 10294-4 under maximum load ***

2 min. 55 sec. 2 min. 58 sec. 2 min. 53 sec

2 min. 53 sec

*Maximum permanent load depends on alloy composition and ambient temperature on 72°C fusible links. Values are given for guidance only, and for a 72°C non ROHS eutectic alloy. Alloys with temperatures below 72°C and those that are ROHS compliant, generally have a high proportion of Indium, which greatly reduces the mechanical strength.

**The maximum permanent load is limited to 1/3 of the mechanical breaking load at 25°C

*** Values measured in our own testing equipment. Testing conditions and equipment comply with ISO10294-4 and ISO DIS 21925-1 2017, fig. C1

   

PDF

2D&3D Drawing

Main references in brass* (Non-ROHS)

Temperature Model Reference Model Reference Model Reference Model Reference
68°C (155°F) 5EK 5EK0680030000000 5EQ 5EQ0680030000000 5EW 5EW0680030000000 5EO 5EO0680030000000
72°C (162°F) 5EK 5EK0720030000000 5EQ 5EQ0720030000000 5EW 5EW0720030000000 5EO 5EO0720030000000
96°C (205°F) 5EK 5EK0960030000000 5EQ 5EQ0960030000000 5EW 5EW0960030000000 5EO 5EO0960030000000
103°C (218°F) 5EK 5EK1030030000000 5EQ 5EQ1030030000000 5EW 5EW1030030000000 5EO 5EO1030030000000
120°C (248°F) 5EK 5EK1200030000000 5EQ 5EQ1200030000000 5EW 5EW1200030000000 5EO 5EO1200030000000

 

Main references in brass* (ROHS compliant)

Temperature Model Reference Model Reference Model Reference  

Model

 

Reference

60°C (140°F) 5EK 5EK0600030R00000 5EQ 5EQ0600030R00000 5EW 5EW0600030R00000 5EO 5EO0600030R00000
72°C (162°F) 5EK 5EK0720030R00000 5EQ 5EQ0720030R00000 5EW 5EW0720030R00000 5EO 5EO0720030R00000
79°C (174°F) 5EK 5EK0790030R00000 5EQ 5EQ0790030R00000 5EW 5EW0790030R00000 5EO 5EO0790030R00000
109°C (228°F) 5EK 5EK1090030R00000 5EQ 5EQ1090030R00000 5EW 5EW1090030R00000 5EO 5EO1090030R00000
117°C (242°F) 5EK 5EK1170030R00000 5EQ 5EQ1170030R00000 5EW 5EW1170030R00000 5EO 5EO1170030R00000

* : for same models in red copper, replace the 8th character of the reference (0) by C